Wellseedamm 1-3, 24145 Kiel, Germany

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Call Us: +(49) 431-22039-880

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Vehicle Batteries

Rechargeable Li-ion batteries modularly divided into SmartPowerBlocks™ (SPBs bring highest capacity and combine safety, reliability and low weight. These batteries are available in three different standard diameters: 260mm, 310mm, 416mm (dimensions without pressure housing). They are partly type-qualified according to MIL-STD, API17F or international standards. The batteries can be qualified to UN T38.3 upon request.

Typical applications for our Vehicle Batteries:

• Underwater vehicles: AUV, ROV, submarines
• Surface vehicles: USV, boats
• Underwater equipment: monitoring stations
• Smart sensor power supplies

We offer COTS (Commercial Off The Shelf) and customised battery solutions. Increased safety is achieved by dividing the battery into self-protected SmartPowerBlocks™ (SPB) modules with their own BMS protection. We only use industrial 18650 cells with the highest energy density, which themselves have extensive protection such as overpressure valves, overcurrent and temperature protection, housed in stainless steel shells. In contrast to pouch cells / Li-Pol cells e.g. used for pressure-neutral batteries, these batteries can be certified and undergo shock and vibration tests, e.g. in accordance with MIL-STD or API17F.

As a manufacturer of corrosion-free and lightweight titanium 1 atm pressure housings (not oil-filled), the batteries are easily scalable with low weight under water. The battery is easy to install (self-supporting) and has a low cable count. This saves buoyancy and thus considerable costs, simplifies the system design and offers extremely high safety even under rough sea and shipboard conditions.

Products
Specifications
Options
Applications
Customised
Products

Series 260 HV

Item 

PowerPack™ Series 260 HV (serial)

SmartPowerBlock®

Battery module with dual channel and Slave-BMS. Doubled pins and 3rd level safety loop for personal safety.

 

Configuration

Serial stacked SPB modules: 2.5 kWh, 14 V … 50 V each

Voltage

typ. 50 V to 400 V, depending on stacked SPBs

Energy 

typ. 2.5 – 20 kWh, depending on stacked SPBs

Current

up to max. 2 channels 50 A each

Dimensions

Ø 260 mm x 150 mm length per SPB + 150 mm BMS

Weight

14 kg in air per SPB

Redundancy

High number of parallel connected cells; two power channels with full redundancy

 


 

Series 260 HV

Item 

PowerPack™ Series 260 HV (parallel)

 

Configuration

 Parallel connected SPB modules: 2.5 kWh, 14 V … 50 V each

Voltage

14 V to 50 V

Energy 

typ. 2.5 – 20 kWh, depending on stacked SPBs

Current

up to max. 50 A 

Dimensions

Ø 260 mm x 150 mm length per SPB + 150 mm BMS

Weight

14 kg in air per SPB

Redundancy

High number of parallel connected cells; all SPB modules connected in parallel

 


 

Series 310 HV

Item 

PowerPack™ Series 310 HV (serial)

Configuration

Serial stacked SPB modules: 3.5 kWh, 14 V … 50 V each

Voltage

14 V to 50 V

Energy 

typ. 3.5 – 50 kWh, depending on stacked SPBs

Current

up to max. 50 A

Dimensions

Ø 310 mm x 150 mm length + 150 mm BMS

Weight

18 kg in air per SPB

Redundancy

High number of parallel connected cells; two power channels with full redundancy

Optional PDU Power Distribution and CIM high-level controller with data logger, to connect 12 batteries

 


 

Series 310 HV

Item 

PowerPack™ Series 310 HV (parallel)

Configuration

 Parallel connected SPB modules: 3.5 kWh, 14 V … 50 V each

Voltage

14 V to 50 V

Energy 

typ. 3.5 – 50 kWh, depending on stacked SPBs

Current

up to max. 50 A 

Dimensions

Ø 310 mm x 150 mm length + 150 mm BMS

Weight

18 kg in air per SPB

Redundancy

High number of parallel connected cells; all SPB modules connected in parallel

Optional PDU Power Distribution and CIM high-level controller with data logger, to connect 12 batteries

 


 

Series 416 HV

Item 

PowerPack™ Series 416 HV (serial)

Configuration

Serial stacked SPB modules: 7 kWh, 14 V … 50 V each

Voltage

typ. 50 V to 600 V, depending on stacked SPBs

Energy 

typ. 7 – 100 kWh, depending on stacked SPBs

Current

up to max. 2 channels 75 A each

Dimensions

Ø 416 mm x 150 mm length per SPB + 150 mm BMS

Weight

32 kg in air per SPB

Redundancy

High number of parallel connected cells; two power channels with full redundancy

Optional PDU Power Distribution and CIM high-level controller with data logger, to connect 12 batteries

 


 

XXL AUV Series 416

Item 

Battery System Series 416 for Extra Large Vehicles

Configuration

 Up to 12 Batteries, e.g. 100 kWh Series 416

Voltage

150 V to 600 V

Energy 

typ. 100 kWh to 1 MWh, depending on installed batteries

Operating depth

Up to 6000 m

Qualifications

UN T38.3; API17F or MIL-STD depending configuration


 

Specifications

Technology

  • Li-ion rechargeable battery
  • High-power, high safety, highly reliable industrial cells
  • SubCtech's electronic for high voltages, capacities and currents
  • UL / UN certified cells

Production

  • Production following IPC-A-600, IPC-A-610, IPC-A-620: class 2; class 3 upon request

Housing

  • Operational depth to 6000m
  • Used Materials:
    • Titanium (corrosion-free)
    • Aluminium
    • Steel
    • Super duplex steels
    • OPM
  • Others to be developed
  •  

Data Interface

  • User friendly interface to host system with standardised data format for easy integration
  • Interfaces:
    • RS-485 (full isolation possible)
    • RS-232 (full isolation possible)
    • CAN (full isolation possible)
    • Ethernet (prototyping phase)
  • Possible Protocols:
    • SIIS L2
    • MODBUS RTU
    • NMEA-0183 (ASCII)
    • Others on request

Data logging & remote access

  • Data logging on CIM master controller (32 GB)
  • Log download and firmware / configuration upload by remote
  • password access protected

Temperatures

  • Operating: -20 °C… +60 °C
  • Charing: 0 °C… +45 °C
  • Storage & Transportation: -20 °C … +60 °C (all temperatures cell surface)
  • Support for arctic and tropical conditions

Safety

  • Redundant battery concept guarantees 50% remaining capacity per battery in case of failures for emergency procedures
  • Mechanical & electrical protections
  • Safe handling with low module weight and voltage-free connectors
  • Level 1: industrial cells with stainless steel enclosure, overpressure valve, current interrupt device (overcurrent protection), temperature protection layer
  • Level 2: hardware protection on SPB level: over voltage, low voltage, over current, over temperature
  • Level 3: software protection on battery level: module disbalancing, hot spot detection, over current, short circuit with IGBT switch and/or circuit breaker
  • Level 4: independent safety loop switches off all modules and charger; triggered by any failure and additional watchdog on SPB level

Qualification

  • Type approval examples: MIL-STD, e.g. 810G Shock & Vibration;
  • 461F for EMC
  • API17F qualification
  • NATO Codes
  • DNV and other international standards
  • UN T38.3 on cell level in any case; on battery level on request
Options

We provide various accessories for our batteries:

  • LED control lights, internally or for pressure housings
  • Underwater switches
  • Power Distribution Units (PDU) with protected outputs
  • Battery Control Module (BCM) to connect up to 12 batteries
  • Control Interface Module (CIM) controller as part of the BCM or embedded in the battery
  • Transport boxes for sea freight and air-cargo
  • Handling tools to insert batteries in your pressure housings
  • Customized underwater cables, any connector type & brand, DNV approved
Applications

Hybrid AUV with 3 x 35 kWh HV batteries and BCM

 

© Nauticus Robotics


 

Manned vehicle with 430 V HV batteries and BCM

 

© SubseaCraft


 

PowerCharger connected with AUV battery

 

150V 9kW peak AUV battery with diagnostic unit and PowerCharger.


 

FlatFish project

 

The FlatFish project is a venture undertaken by the German Research Center for Artificial Intelligence (DFKI), the Brazilian Institute of Robotics (BIR) and Shell. It aims at designing an autonomous underwater vehicle (AUV) for repeated inspections of oil & gas subsea structures whilst being submerged for extended periods of time. For the evaluation of energy and high-bandwidth data transfer while submerged, the docking station demonstrator was equipped with optical data transmitters and electrical contacts for battery charging, witnessed by representatives from Shell (Rio, Brazil and Houston, USA) and from SENAI-CIMATEC (Salvador, Brazil). ©DFKI/Ground Truth Robotics, Florian Cordes


 

Fuel cell UUV

 

Li-ion battery for a fuel cell UUV. SubCtech has developed and built the Li-Ion battery for an innovative long range Unmanned Underwater Vehicle (UUV). The UUV is being developed by Cellula Robotics Ltd. under the Canadian All Domain Situational Awareness (ADSA) Science & Technology (S & T) Program developed and built. Known as “Solus-LR”, the UUV will have a target range of 2000 km and is designed to stay submerged for multi-month missions. The Li-Ion battery system works with the fuel cell system, taking power peaks and ensuring optimum power system operating parameters. © Cellula Robotics


 

Amogh AUV

 

Amogh – the dependable underwater surveillance vehicle Amogh (Hindi: Dependable Work Horse) is a third generation Autonomous Underwater Vehicle (AUV), designed and being developed in collaboration with Larsen&Toubro, Mumbai (India) and Edgelab, Italy. The AUV is designed to comply with International Hydrographic Organisation Standards for Hydrographic Surveys and IMP regulations for the safety of navigation. The containerized design with built-in LARS and AUV maintenance support system is suitable for ease of deployment and installation. Amogh is loaded with the latest state-of-the-art sensors, payloads, propulsion and energy system, which make it a best-of-class AUV for hydrographic and underwater surveillance, and reconnaissance operations. Endurance 22hrs. © EdgeLab


 

AVU with 50 kWh 50V LV battery

 

The $7 million Shell Ocean Discovery XPRIZE is a global competition which challenged teams to advance deep sea technologies for autonomous, fast, high-resolution ocean exploration. Texas A&M student team named finalist in Shell Ocean Discovery XPRIZE competition. Marlin carries an on-board intelligence system, a long-range optical and acoustic communication and reference system, an ultra-high resolution 3-D scanner, inertial navigation system, Doppler velocity tracking, chemical sensors to monitor the environment, a pump jet propulsion for high speed operation, forward dive plane for quick descents and a wave energy conversion system. To operate all of this technology, Marlin is also equipped with a 48 kilowatt-per-hour battery system, which is more than the average household uses per day. © Deep-Down / Oceaneering


 

DFKI

 

An analogous mission as preparation for future explorations of Europa. The project Europa-Explorer is a pilot survey for future missions to Jupiter’s moon Europa. It focuses on the aspect of navigation of robotic systems on and espe-cially under Europa’s surface. Below Europa’s ice shield (thickness between 3 and 15 kilometers) an ocean comprised of liquid water is expected. For the exploration of this ocean a fully-autonomous system is necessary due to the long run-time of communication from earth to Europa (33 to 53 minutes). SubCtech has developed and delivered the battery system. © DFKI, Jan Albiez


 

Customised

Our Underwater Vehicles Batteries can be customized upon request concerning:

  • Dimensions, capacity and form factor
  • Material of housing (e.g. aluminium for water depths up to 1.000 m or stainless steel)
  • Connectors
  • Switches
  • DC-options
  • Hotel loads
  • Charger power and design